Machining Articles

The Ultimate Guide For Mechanical gears

Introduction of Mechanical gears Definition of mechanical gears Mechanical gears are components that transmit torque (rotational force) from one rotating shaft to another. They consist of rotating disks called gear wheels that have teeth cut into their outer circumference. When these gear wheels mesh together, they transfer torque from one gear to another, causing rotation. Gears change rotating power’s speed, direction, and torque, making them an essential component in many mechanical systems. The number of teeth on each gear wheel determines the gear ratio, which affects the speed and torque …

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CNC Machining: The complete Guide

Introduction of CNC Machining Definition of CNC machining CNC (Computer Numerical Control) machining is a manufacturing process that uses computerized systems to control and automate machine tools. The process involves using software to control cutting tools, such as mills and lathes, to produce precision parts with high accuracy and repeatability. The software inputs the design specifications, including material type, cutting speed, and tool path and the machine tool executes the cutting operations according to these inputs. CNC machining is commonly used in the aerospace, automotive, and medical device manufacturing industries. …

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How custom CNC parts are reflected in manufacturing

Thanks to innovation, the field of manufacturing is growing rapidly. Every day, technology is evolving to allow gift processing manufacturers to adopt amazing technologies such as CNC machining. Not only that, but advanced technology has allowed CNC machining to flourish. Now, it is possible to do the seemingly impossible in manufacturing using custom CNC parts. For consumers, this is a boon because parts are produced faster and cheaper. The technology is effective and capable of producing even the most complex custom prototypes. Whether you are talking about metal, plastic or …

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Design Guide for General Machined Parts

The design of machined parts needs to take into account the design requirements of the machining process for the part. Under the premise of meeting the function, appearance and reliability of the product, the design of machined parts should make the machining process simple, efficient, short processing cycle, low processing cost and high quality. Due to the above-mentioned characteristics of machining, such as high cost of parts, low processing efficiency, and inability to process complex-shaped parts, machining is being replaced by other processing methods, such as injection processing, stamping processing, …

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Discussion of the influence of machining process on the machining accuracy of parts and control

Overview of machining process Based on the mechanical parts as well as workpiece manufacturing period, the relevant machining process method is taken to change the blank, and processing is carried out to further process the fit between the blank and the part. From the practical work point of view, based on the implementation of mechanical machining process during the processing of the rough grinding as well as parts processing accuracy requirements are very demanding. Analysis of the impact of machining processes on the machining accuracy of parts Intrinsic influencing factors …

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Customized CNC metalworking services

Metal fabrication is a part manufacturing process involving machining processes such as CNC machining, milling, turning, drilling, EDM and wire EDM to name a few, where the workpiece is cut to the desired shape, size and surface finish by a process that removes metal material to meet the specifications of product designs and engineering drawings. With state-of-the-art machining equipment and experienced machinists, V1 is able to provide precision CNC metalworking services that can handle custom metal part machining with tight tolerance requirements and complex geometry needs. Our CNC machining capabilities …

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What are precision machined parts

Have you ever wondered how a machine shop makes precision machined parts, such as engine parts? These parts are certainly not produced by hand. In fact, machine shops use a process called “precision machining”. Precision machining produces critical components for almost every piece of equipment we use in our daily lives. Precision machined parts have transformed industries such as aerospace, automotive, power transmission equipment and other manufacturing industries. If you need some precision machined parts? Then you better know know what precision machining is and how to use it to …

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Features and advantages of 5-axis CNC machining

Factors affecting the accuracy of automotive parts in machining process

Physical environment In the process of machining process to produce automotive parts, the physical environment has the greatest impact on the accuracy and is irreversible. Modern machining usually uses mechatronic CNC machine tools, which need to be set according to the production requirements before processing, and once the parameters are set wrong, the error with the parts processing requirements will directly affect the accuracy. Thermal deformation Thermal deformation is a frequent phenomenon affecting the accuracy of processing production, in the processing of automotive parts, two kinds of thermal deformation can …

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The impact of machining process on the accuracy of automotive parts

The precision of auto parts is one of the key factors affecting the overall quality and performance of the car, and is also one of the indicators measuring the level of auto parts processing technology. With the booming development of China’s auto industry, the precision standard of auto parts is becoming more and more strict, thus having higher requirements on the level of machining technology. Process Connotation Machining process refers to the use of processing technology, processing equipment, processing tools to change the size, geometry, product properties of processed products, …

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Analysis of the application of magnesium alloy in automotive parts

The application of magnesium alloy in the automotive wheel hubThe car wheel hub is an important part of the car tire, its axle as the center, to support the tire cylindrical metal components, in a new way to connect the brake disc, wheel and half-axle, so that the overall body quality can be improved, reduce the heat of its tires, enhance the original power construction of the car. As the internal billet stress area changes with the progress of forging and forming, the stress in the window area of the …

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Magnesium alloy production and its automotive parts application technology

With the rapid development of China’s economy, China is paying more and more attention to the existing professional magnesium alloy production and its auto parts application management. Magnesium alloy has unique advantages in parts’ accessories manufacturing and other aspects, not only can reduce the weight of auto parts, but also can enhance the safety performance of auto operation. Lightweighting and energy saving Magnesium alloy material is mainly used in the production of automotive parts, can reduce the mass of the car as well as the weight of the car to …

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Magnesium alloy powder will explode, magnesium alloy processing is easy to fire safety, need to pay attention to what?

In recent years, through a large number of production practices, people have gradually out of the traditional misunderstanding. In fact, the theoretical existence of the danger, in practice can not be generalized, in fact the magnesium block solid is quite safe, will not burn and explode. Even the magnesium block directly to the flame heating and burning, will not cause the burning of magnesium. Even if the magnesium block is ignited, as long as the flame will be withdrawn, the magnesium block will be quickly dissipated because of heat, the …

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Strong and light! Processing magnesium alloys at room temperature using inexpensive elements

Traditionally, magnesium alloys are mainly prepared for molding using die-casting. Die casting is a method in which a high temperature molten alloy solution is pressed into a mold and then molded after the solution has cooled and solidified. The disadvantage of this casting method is that the prepared alloy does not have a high enough strength. The lightweighting of automobiles and rail transportation can significantly improve fuel efficiency and greatly reduce CO2 emissions. Magnesium is attracting attention as a new generation of light metal structural material. Magnesium, the next generation …

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What to do when brass machining parts are oxidized

Brass is an alloy of copper and zinc. The simplest brass is a copper-zinc binary alloy, called simple brass or plain brass. By changing the zinc content in brass, different mechanical properties of brass can be obtained. The higher the zinc content in brass, the higher its strength and the slightly lower its plasticity. The zinc content of brass used in industry does not exceed 45%. A higher zinc content will produce brittleness and deteriorate the performance of the alloy. As we all know, copper is an active metal, very …

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Processing characteristics of hardware stamping parts

The die used for hardware stamping parts is called a stamping die, or punching die for short. The die is a special tool to process the material (metal or non-metal) into the required punching parts in batch. The die is crucial in stamping, and without a die that meets the requirements, it is difficult to produce a batch of stamping. Without improving the technology of punching die, it is impossible to improve the stamping process. Stamping process, die, stamping equipment and stamping material constitute the three elements of stamping process, …

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