Wire EDM Machining Services

V1 Machining is a specialist that can fabricate industrial parts and custom machined parts using a wide variety of manufacturing techniques. With Wire EDM Machining Services, you can get your wire EDM parts in a much more accurate and fast way, compared to conventional machining.
Our newest wire EDM machines can meet your needs of high volume while maintaining high repeatability, top quality and tight tolerance. Over the past years, we have earned a good reputation for producing custom parts with reasonable pricing and on-time delivery, and also capable of working with electrical discharge machining equipment to provide wire cut EDM parts and services for our customers. Our EDM services offer experience and excellence in all types of EDM machining, welcome to submit an inquiry online.

What is Wire Electrical Discharge Machining?

Electrical Discharge Machining (EDM), also known as spark machining, die sinking, and spark eroding, started with the observations of Joseph Priestley in 1770. Wire EDM process is developed based on electrical discharge machining and forming. Wire cut EDM, as the name suggests, is that the cutting tool is a thin line. The tool can turn 360 degrees at any time of cutting. As a result, it can cut machining workpieces of any shape.
At present, wire EDM cutting mostly depends on the phenomenon of similar arc discharge to dissolve metal, so as to achieve the cutting effect. Therefore, wire cutting can only be used with metal or conductors. Wire EDM is used to accurately cut metal materials for high-precision machining. It is usually used to process block materials (such as molds and gears, precision fixtures) and post-treatment of hardened parts requiring high machining accuracy, rather than cutting sheet materials.

How Does Wire EDM Process?

An electrically charged wire is used in the EDM process,. Then how does it work?

  1.  put the workpiece to be processed on the workbench. When the worktable (or wire) moves in the XY direction (on the plane) according to the CNC data, machining is started.
  2. Between the workpiece and the wire electrode, resulting in the instantaneous flow of pulse current. a local high temperature of thousands of degrees is generated and the metal melts.
  3. Causing rapid volume expansion, resulting in an explosion between the workpiece and the electrode surface. This blows out metal debris.
  4. when the pulse current is cut off and flows into the surrounding clean water, the molten metal cools and becomes fine debris. 
  5. In this way, the metal is melted and removed at each voltage pulse and repeated hundreds of thousands of times per second.

Why Choose V1 Wire EDM Machining

  • Quantity flexibility.
    From prototypes to low/high volume production, we can meet your requirements with exact specifications.
  • Quality Assurance.
    Our team of highly skilled workers and strict quality control and inspection will ensure the quality of the final parts.
  • Strong Professionalism.
    Electric Discharge Machining services at V1 will maintain integrity, consistency, productivity, and economy.
  • High Standard.
    Our purpose is to achieve perfection in wire cut EDM machining through continuous improvement and upgrading.
  • Customer satisfaction.
    Fast turnaround, on-time delivery, high quality, competitive prices, and best service help us win high customer satisfaction.

Products

.01

Mechanical Parts Machining's Capacity

For processing orders of mechanical part, all are produced and processed by “Mechanical Parts Machining Processor”, a sub-factory of V1 INDUSTRIAL GROUP in China.

72

Production equipments

49

Testing equipments

0.001mm

Machining accuracy

16+

Industry experience since 2006

CNC Machining center workshop
CNC lathe centering machine processing workshop, the accuracy can reach 0.02mm, and the maximum product outer diameter is 22mm.

CNC Turning Center
The CNC machining center workshop will process products that require complex turning and milling composite processing.


CNC automatic lathe workshop
Automatic lathe production workshop, equipment from Taiwan, high processing efficiency, used for supporting processing.

 

Lathe workshop
Mainly use general lathes, vertical milling machines, drilling machines, and desktop lathes to reduce costs by secondary processing

5-axis turning-milling compound machining lathe
Easily process special-shaped mechanical parts without multiple setups, reducing errors, shortening production time, and improving yield and product quality.Tolerance: ±0.001mm

Zeiss CMM
It can realize single-axis precision transmission, high-performance data acquisition system, and measure products to ensure accuracy.

ROHS Spectrometer
Itesting lead Pb, cadmium Cd, mercury Hg, hexavalent Cr6+, polybrominated diphenyl ether PBDE, polybrominated biphenyl PBB.
Quantity: 2 set

Quality Inspection
As the last step of quality, careful control, 100% inspection is passed and shipped, standardized management inspection.

CNC Workshop of Precision Mold Parts Machining's production equipment ,that's Capacity of V1 machining factory in China

CNC Workshop

Tolerance: ±0.001mm

Maximum size: 800*600*400mm

Quantity: 16 set

Optical Projection Grinding of Precision Mold Parts Machining's production equipment ,that's Capacity of V1 machining factory in China

Optical Projection Grinding
With profile grinding equipment which imported from Japan , can provide quality assurace for fine processing on mould com- ponents , the accuracy can reach±0.001mm,and the surface roughness Ra0.02.

Prescision Grinding Machine of Precision Mold Parts Machining's production equipment ,that's Capacity of V1 machining factory in ChinaPrescision Grinding Machine
Tolerance: ±0.005mm
Maximum size: 600*300*300mm
Quantity: 21 set

EDM WorkShop of Precision Mold Parts Machining's production equipment ,that's Capacity of V1 machining factory in China

EDM WorkShop

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One day however a small line of blind text by the name of Lorem Ipsum decided to leave for the far World of Grammar. The Big Oxmox advised her not to do so, because.

Measuring Microscope(3.0D)

Tolerance: ±0.001mm
Maximum size: 860*600mm
Quantity: 3 set

Projection Measuring Machine of Precision Mold Parts Machining's Testing equipment ,that's Capacity of V1 machining factory in ChinaProjection Measuring Machine
Tolerance: ±0.001mm
Maximum size:150*100mm
Quantity: 2 set

Microscope of Precision Mold Parts Machining's Testing equipment ,that's Capacity of V1 machining factory in China

Microscope
Tolerance: ±0.001mm
Maximum size: 150*150mm
Quantity: 5 set

.02

Precision Mold Parts Machining's Capacity

For processing orders of precision mold parts, all are produced and processed by “Precision Mould Parts Processor”, a sub-factory of V1 INDUSTRIAL GROUP in China.

66

Production equipments

24

Testing equipments

0.001mm

Machining accuracy

16+

Industry experience since 2006

.03

Large Parts Machining's Capacity

For the processing and customized orders of Large  parts, the “Large CNC Machining Processor”, a sub-factory of V1 INDUSTRIAL GROUP in China.

59

Production equipments

154

Testing equipments

0.001mm

Machining accuracy

16+

Industry experience since 2006

Gantry Machining Center
Tolerance: ±0.005mm
Maximum size: 3000*1400*700mm
Quantity: 14set

EDM WorkShop
Tolerance: ±0.002mm
Maximum size: 2000*1400*800mm
Quantity: 14 set

WEDM WorkShop
Tolerance: ±0.002mm
Maximum size: 640*430*300mm
Quantity: 5 set

5-AXIS CNC Machining
Tolerance: ±0.005mm
Maximum size: 2000*1300*800mm
Quantity: 2 set

Measuring Microscope(3.0D)
Tolerance: ±0.001mm
Maximum size: 860*600mm
Quantity: 3 set

Projection Measuring Machine
Tolerance: ±0.001mm
Maximum size: 400*300*150mm
Quantity: 1 set

Microscope
Tolerance: ±0.001mm
Maximum size: 10*12mm
Quantity: 8 set

Industries We Serve!

Since 2006, Our Team Has Succeeded In Understanding The Needs Of The Industry And Creating Reliable Products To Serve Them All.

Custom Wire EDM Machining Services

If you need any metal and plastic materials Wire EDM Machining and custom surface treatment services

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